The classical deflocculating additive has a typical structure with one or more closely spaced pigment affinic groups and a number of resin-like chain structures extending in the vehicle, as described in Figure 5.2. Such additives are low MW polymers that can be adsorbed strongly on the pigment surface and provide sufficient steric stabilization to give a deflocculated condition and hence more Newtonian flow. This type of additive is very important for high-gloss top coats and efficient utilization of expensive colored pigments.
Generally the phenomenon of flocculation is considered negative in coatings; however, controlled flocculation may be desirable in certain systems where gloss is not important. In the normal flocculation state, the pigment particles make direct contact with one another, while in the controlled flocculation state, no direct pigment-pigment contact occurs, as the additive molecules are always between the pigment particles.
In controlled flocculating additives, the pigment affinic groups are distributed in a special fashion over the molecule, rather than being confined to a small region therefore, they can function as bridges between various pigment particles (Figure 5.6). As a result, the controlled flocculation state forms a three-dimensional network structure, which is beneficial for thixotropic flow behavior in the coating and leads to less settling — which if it occurs, is less serious — along with reduced flooding and floating because different pigments are bound together in the flocculates, and consequently cannot separate to cause flooding or floating.