POLYSULFIDE/EPOXY ADHESIVES

Fettes and Gannon were the first to report reactions of liquid polysulfide polymers with epoxy resins [16]. In these adhesives, the epoxy resin is the major component. The polymer LP-3 in which n = 8 has been used most extensively. This polymer has a molecular weight of about 1000 with viscosity in the range 7 to 12 P. The epoxy resins most widely used in adhesive formulations have viscosities the range 80 to 200 P with an epoxy equivalent of 175 to 210. Typical resins are Epon 820 and 828 (Shell), ERL-3794 (Union Carbide), and Araldite 6020 (CIBA). The epoxy-polysulfide reaction is prompted by organic amines (e. g. diethylenetriamine and benzyldimethylamine). The general reaction of a polysulfide poly­mer, epoxy resin, and amine hardner is

These adhesives are used in the construction, electrical, and transportation industries because of flexibility, adhesion to many substrates, and chemical resistance. They find

Parts by weight

Formulation 1

Formulation 2

Part I

Thiokol LP-3

100

100

Silica (HDS-100)

80

Hydrite 121

140

EH 330

20

20

Toluene

65

Part II

Epon 820

200

200

Hydrite 121

105

Toluene

5

Working and curing properties

Brush life (h)

0.2

1.4

Trowel life (h)

0.25

Setting time for 0.25 mm (h)

0.8

3.5

Tack-free time for 0.25 mm (h)

5.0

Cure time for 0.25 mm (h)

24

Ratio of part I to part II

1:1 (wt)

1:1 (vol)

application as adhesives for steel, aluminium, ceramics, wood, and glass; for concrete crack repair and patch repair; as a grouting compound; and as an automotive body solder. Fillers (e. g., calcium carbonate, graphite, milled glass fibers, silica, and talc) can be added to polysulfide-epoxy adhesives to extend pot life, reduce exotherm, and increase rigidity and impact strength. Two formulations of liquid polysulfide-epoxy concrete adhe­sives are shown in Table 3.

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