HJs: Second Campaign with Lower Interference

Two specimens (having ERs of 0.4 and 0.8) were instrumented by strain gages for the estimation of the coupling pressure and of the coefficient of friction. Detailed results are shown in Table 3: an average coefficient of friction of 0.17 was determined.

All the results, in particular the amount of force sustained by the adhesive, Fad, the strength Tad, and the ratio Kh are shown in Table 4. The results, for rad, and Kj are compared in histograms in Figure 6, together with their intervals. Considering all the tested shaft-hub pairs (independently of the ER), the shear strength has a mean value of 26.2MPa and an overall standard deviation of 5.13MPa, while the K ratio is on average around 1.17: these levels also are reported (with a dashed line) in Figure 6.

Table 3. Summary of the results for PFJs, determination of the friction coefficient (second campaign)

PFJs

ER

U [mm]

Z [mm]

Pc [MPa]

Ftot=Fint [kN]

Pa

1

0.4

0.005

0.002

80

2.7

0.13

2

0.8

0.005

0.002

62

6.5

0.21

Mean

0.005

0.002

71

4.6

0.17

Table 4. Summary of the results for HJs with ER=0.4; 0.8; 1.3; 1.7 (second campaign)

HJs (ER=0.4)

U [mm]

Fcoupi [kN]

Ftot [kN]

rad [MPa]

Ki

1

0.008

4.9

4.7

18.5

0.97

2

0.005

6.2

7.4

35.0

1.20

3

0.008

5.2

6.4

31.8

1.23

4

0.009

4.4

5.4

25.7

1.21

5

0.014

6.8

5.8

17.6

0.84

Mean

0.009

5.5

5.9

25.7

1.09

St. Dev.

0.003

1.0

1.0

7.8

0.17

HJs (ER=0.8)

U [mm]

Fcoupi [kN]

Ftot [kN]

Tad [MPa]

Ki

6

0.004

13.0

13.9

31.7

1.07

7

0.004

10.3

10.9

24.0

1.07

8

0.005

9.6

12.8

27.6

1.33

9

0.005

8.7

10.2

21.7

1.17

10

0.008

9.2

12.6

24.3

1.38

11

0.003

11.0

14.3

33.0

1.30

Mean

0.005

10.3

12.5

27.1

1.22

St. Dev.

0.002

1.6

1.6

4.5

0.14

HJs (ER=1.3)

U [mm]

Fcouvi [kN]

Ftot [kN]

Tad [MPa]

Ki

12

0.004

17.1

18.7

30.5

1.09

13

0.004

19.1

18.9

29.7

0.99

14

0.006

17.8

19.3

27.4

1.08

15

0.006

9.4

13.1

18.1

1.39

16

0.003

11.5

12.2

20.1

1.06

17

0.003

16.2

21.4

33.9

1.32

18

0.004

15.7

16.8

24.6

1.07

Mean

0.004

15.3

17.2

26.3

1.10

St. Dev.

0.001

3.5

3.4

5.7

0.15

HJs (ER=1.7)

U [mm]

Fcouvi [kN]

Fot [kN]

Tad [MPa]

Ki

19

0.004

17.7

19.7

21.6

1.11

20

0.002

23.6

26.3

30.9

1.11

21

0.003

18.0

23.8

26.3

1.32

22

0.003

17.7

20.9

27.1

1.18

23

0.002

16.2

18.7

22.2

1.16

24

0.003

17.1

23.6

26.5

1.38

Mean

0.003

18.4

22.2

25.8

1.21

St. Dev.

0.001

2.6

2.9

3.4

0.11

40

30

 

aER=0.4

aER=0.8

aER=1.3

aER=1.7

General "" mean

 

ro

CL

20

03

 

10

 

HJs: Second Campaign with Lower Interference

Engagement ratio (ER)

 

aER=0.4

VER=0.8

UER=1.3

aER=1.7

General ” mean

 

Figure 6. Adhesive shear strengths Tad (a) and Kd (b) coefficients compared for different values of ER (second campaign on HJs).

 

aER=0.4

UER=1.7

General ” mean

 

Engagement ratio (ER)

 

Figure 7. Adhesive shear strengths Tad compared for different values of ER (campaign on SFJs).

 

HJs: Second Campaign with Lower InterferenceHJs: Second Campaign with Lower InterferenceHJs: Second Campaign with Lower Interference

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