Results and Discussion

Pin-Collar Specimens

The results are collected in the following tables: Table 3 refers to slip fit couplings assembled at R. T.; Table 4 refers to slip fit couplings with collars heated at +180°C; and Table 5 refers to slip fit couplings with pins cooled at — 20°C. Referring to Table 3, the mean adhesive shear strength of slip fit couplings assembled at R. T. can be calculated. Assuming A=446.33 mm2, Eq. (1) gives xad_cle= 38:5 MPa (standard deviation 3.4 MPa), which is greater than the minimum indicated by the manufacturer in the product data-sheet (xad_min= 25 MPa). A picture of the pushed out specimens is given in Figure 2: the polymerised adhesive residue is clearly visible on both the mating surfaces, indicating the expected cohesive failure mode.

Results and Discussion

Figure 2. Slip fit coupling assembled at R. T.

Slip fits performed by heating the collars at +180°C produced the results reported in Table 4; the mean adhesive shear strength is here equal to 19.5 MPa (standard deviation 4.3 MPa), which is lower than the minimum suggested by the data sheet of the adhesive. This occurrence can be explained by a certain amount of rust observed on the collar coupling surface, due to heating. Rust is, for anaerobic products, an inert substrate which inhibits the complete polymerization of the adhesive and, therefore, reduces the adhesive performances. Figure 3 shows a cohesive failure mode, while some rust spots are visible on the annular surface of the collar.

Results and Discussion

Figure 3. Slip fit coupling assembled after heating the collar at +180°C.

Results and Discussion

Figure 4. Slip fit coupling assembled after cooling the pin at -20°C.

Slip fits performed by cooling the pins at -20°C produced the results reported in Table 5; the mean adhesive shear strength drops down to 5.7 MPa (standard deviation 1.8 MPa), which is less than one fourth of the minimum suggested by the data sheet. That outcome can be explained by a large presence of moisture on the pin surface during assembly. In fact, the frost present on the pin as extracted from the freezer, transforms into moisture in a short time at R. T. (20°C). This contamination, well highlighted in Figure 4, drastically inhibits polymerization, reducing the adhesive shear strength.

Table 3. Results for pin-collar specimens assembled with clearance at R. T.

ID

Radial clearance [mm]

Coupling area [mm2]

Push out force

[N]

Tad cl

[MPa]

1c

0.024

423.5

14,000

33.1

2c

0.025

442.59

19,500

44.1

3c

0.023

442.69

17,500

39.5

4c

0.027

442.83

18,200

41.1

5c

0.020

442.09

16,100

36.4

6c

0.029

445.15

17,200

38.6

7c

0.031

442.66

17,600

39.8

8c

0.024

442.73

18,500

41.8

9c

0.031

442.11

18,100

40.9

10c

0.030

443.46

15,900

35.9

11c

0.025

443.19

14,200

32

12c

0.031

442.97

17,300

39.1

13c

0.020

443.29

16,800

37.9

Table 4. Results for pin-collar specimens assembled with clearance and heating the hub

ID

Radial clearance [mm]

Coupling area [mm2]

Push out force

[N]

Tad cl

[MPa]

1c

0.024

423.5

9,800

23.1

2c

0.025

443.46

9,700

21.9

3c

0.023

442.83

12,500

28.2

4c

0.027

442.69

6,800

15.4

5c

0.020

443.29

8,700

19.6

6c

0.029

445.15

7,000

15.7

7c

0.031

442.66

8,500

19.2

8c

0.024

442.73

8,200

18.5

9c

0.031

442.93

5,800

13.1

10c

0.030

442.11

9,600

21.7

11c

0.025

443.19

10,100

22.8

12c

0.031

442.97

9,000

20.3

13c

0.020

442.09

5,900

13.3

Table 5. Results for pin-collar specimens assembled with clearance and cooling the shaft

ID

Radial clearance [mm]

Coupling area [mm2]

Push out force [N]

Tad cl

[MPa]

1c

0.024

423.5

2,500

5.9

2c

0.025

443.46

3,000

6.8

3c

0.023

442.83

3,100

7.0

4c

0.027

442.69

2,300

5.2

5c

0.020

443.29

2,000

4.5

6c

0.029

445.15

3,000

6.7

7c

0.031

442.66

1,700

3.8

8c

0.024

442.73

1,900

4.3

9c

0.031

442.93

1,500

3.4

10c

0.030

442.11

3,800

8.6

11c

0.025

443.19

3,400

7.7

12c

0.031

442.97

3,300

7.4

13c

0.020

442.09

1,400

3.2

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