Economic Aspects

The burning ofTiCl4 with oxygen usually results in rutile pigments, whereas the cal­cination ofTiO2 hydrolyzates produces either anatase or rutile pigments, depending on the doping and lattice stabilization. Most of the pigments sold are coated with oxides or hydroxides of various elements. Different treatments necessarily depend on the field of application, and all major pigment producers have a large number of pigment grades. Product groups are listed in Table 2.7. Pigments of all grades are available with or without organic treatment. More than 100 different TiO2 pigment grades are produced and marketed by the major TiO2 suppliers. Including the grades from small suppliers, there are several hundred TiO2 grades in the market. Table 2.8 lists the capacities and processes of the most important pigment producers.

Tab. 2.7: Classification of ТІО2 pigments according to composition (DIN 55912-2, issue 1999, ISO 591-1 : 2000).

Pigment

Class

TiO2 (min.), wt%

Water-soluble salts, wt%

Volatiles (max.), wt%

Anatase

A1

98

0.6

0.5

(Type A)

A2

92

0.5

0.8

Rutile

R1

97

0.6

0.5

(Type R)

R2

90

0.5

to be agreed

R3

80

0.7

to be agreed

A considerable increase of capacity has been achieved by debottlenecking and building new plants. Pigment plant capacity will continue to grow, especially due to new capacities in China.

Powdered TiO2 pigments are usually supplied in 25 kg sacks (50 lbs, USA) or in big bags containing 0.5-1 t pigment. Aqueous suspensions with solids contents of 68-75% are also available and can have advantage concerning the distribution and metering of the pigment in aqueous systems. The dust formation that occurs with dry pigment is also avoided. With the development of products with improved flow properties and modern pneumatic delivery technology, supply in silo trucks is rapidly increasing.

Tab. 2.8: T1O2 pigment producers (2003).

Country

Company

Location

Capacity, 10001 a 1

Chloride

Sulfate

Total

United States

DuPont

New Johnsonville

450

450

De Lisle

300

300

Edge Moore

135

135

Millenium Inorganic

Baltimore

52

52

Chemicals

Ashtabula

198

198

Kerr-McGee

Savannah

110

110

Hamilton

225

225

Huntsman

Lake Charles

128

128

Tioxide/Kronos (50:50 JV)

Canada

Kronos

Varennes

65

16

81

Brazil

Millenium Inorganic Chemicals

Salvador

70

70

Mexico

DuPont

Altamira

120

120

Total America

1869

Germany

Kronos

Leverkusen

124

22

146

Nordenham

60

60

Kerr-McGee

Krefeld-Uerdingen

107

107

Sachtleben Chemie

Duisburg-Homberg

100

100

United

Huntsman Tioxide

Grimsby

80

80

Kingdom

Greatham

100

100

Millenium Inorganic Chemicals

Stallingborough

150

150

France

Millenium Inorganic

Le Havre

95

95

Chemicals

Thann

30

30

Huntsman Tioxide

Calais

100

100

Finland

Kemira

Pori

130

130

Italy

Huntsman Tioxide

Scarlino

82

82

Belgium

Kronos

Langerbrugge

69

69

Spain

Huntsman Tioxide

Huelva

90

90

Netherlands

Kerr-McGee

Botlek

72

72

Norway

Kronos

Fredrikstad

30

30

Total Western Europe

1441

2.1.5

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